On 5 May 1998, a flexible fuel hose in the ship's engine room burst. The spraying fuel ignited when it came into contact with hot machinery, and the first-response extinguishers were unable to cope with the fire's intensity. It took two hours for the fire to be extinguished, and four sailors died from carbon monoxide poisoning. A Board of Inquiry reported in December that a different type of hose inappropriate for an engine-room environment was fitted, the civilian contractors that fitted the hose had not passed the configuration changes to the Lloyd's Register classification society as required, and that personnel aboard Westralia did not have the training and qualifications required for their responsibilities. Repairs and modifications were made to the ship, and she returned to operational service during 2000.
Sailors Killed MIDN Megan Pelly, PO Shaun Smith, LS Bradley Meek, AB Phillip Carroll